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PODCAST

The D-Code Podcast

Decoding electronics manufacturing! Sean Kincaid, Elias Malfavon, and Daniel Stanphill along with an expert guest, talk all things PCBA.

technology

All Episodes

14:02

Rev 2.21 - Frank from Essemtec @SMTAI

The D-Code Podcast ·

2025/11/11

What does naturally adaptive mean to you? To @Essemtec it means the ability to dispense solder paste, pick and place components, easy programming, intuitive software, reworking on demand, and more! The first time we talked to the good people at Essemtec they were already boasting dispensing speeds of 720,000 dots per hour. Now, they are up to 1.1 million dots per hour! As Sean Kincaid said- Mind blowing! 🤯🤯🤯 Underfill, potting, glue dispensing, flux jetting, reballing BGAs, into cavities or step

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16:21

Rev 2.22 - Chelsea from KYZEN @SMTAI

The D-Code Podcast ·

2025/11/11

We at The D-Code love ‪@KYZEN-Corporation‬. From connecting at events to becoming great friends, we keep trying to find someone from KYZEN we don't like and so far, no dice. This holds true for Chelsea Jewell as well, who was already a great friend of Daniel and Elias , and now Sean has finally met her now by attending SMTAI 2025*. As Application Lab Manager, Chelsea gets to work on just about anything in the cleaning world, as KYZEN operates in most industries that require cleaning technology. With

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12:15

Rev 2.20 - Jarred from Hanwha @SMTAI

The D-Code Podcast ·

2025/11/11

Jarred Ragard discusses customer-driven development and how Hanwha Semitech prioritizes customer needs. It can be difficult to navigate the competing demands of ever smaller components needing quick and accurate placement while at the same time there are larger and more complex components need to be placed in the same line.

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11:14

Rev 2.19 - David from Inovaxe @SMTAI

The D-Code Podcast ·

2025/11/11

One wrong label can ruin thousands of boards. SMTAI 2025 show highlight Inovaxe Our podcast is centered around problems and solutions and David Ly from Inovaxe had one for every problem! We talked about how easily a simple labeling error can snowball a customer supplied reel with multiple stickers, a misprinted internal label, or just one manual transcription mistake. It only takes one mix-up to create thousands of bad panels. The point David kept coming back to was being proactive, not reactive

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20:40

Rev 2.18 - Miles from KIC @SMTAI

The D-Code Podcast ·

2025/11/11

Thermal profiling from the experts- Generous to say experts as there was really only one expert on the panel, Miles Moreau. Daniel shared his typical methodology for profiling a board and Miles was kind enough to say that was the way most people do it, albeit not the most accurate. Sean brought up different thermal profiling methods and devices he's used in the past and then highlighted that KIC now has wireless options for their profilers. So for anyone that has ever used a traditional thermal

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35:49

Rev 2.17 - SMTA International 2025 Interview Teasers!!!

The D-Code Podcast ·

2025/10/28

Thank you to the ⁨@SMTAorg⁩ for the wonderful SMTA International 2025! Today we bring you a taste from each of the interviews we recorded while in the D-Code booth.It was incredibly tough to whittle down such excellent conversations to just 2-3 minute clips from each interview, because there is technical and personal conversation in just about each one. If you are here to learn more about the hosts or about technologies... you are in luck with both! Huge thank you to our all of our sponsors, to

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56:56

Rev 2.16 Alex "BMS" Norman

The D-Code Podcast ·

2025/10/14

Alex Norman can't stop BMS-ing... err, he is always willing to share knowledge about battery management systems. As a content creator with a presence on LinkedIn, Youtube, Patreon, and more, Alex shares his hobbies and his professional work with equal ease.Ever designed a prototype first and trusted that the battery needs would just work out? Yes you have. Don't lie, Alex has the receipts. The earlier you incorporate the planning for your battery needs, the better! You aren't DFM-ing if you aren't

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40:45

Rev 2.15 SMTAI Preview W/ Karlie and Maddison

The D-Code Podcast ·

2025/10/07

In this episode of the D-Code Podcast, hosts Elias Malfavon Jr., Daniel Stanphill and Sean Kincaid welcome special guests Karlie Severinson and Madison Soliday to discuss the upcoming SMTAI 2025 event. They share insights on new programs, the importance of networking, and the excitement surrounding the sold-out expo floor. The conversation also touches on the challenges of event planning, the role of AI in the industry, and the significance of fostering connections among attendees. Listeners are

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42:45

Rev 2.14 - Chris Hunrath - PCB SME

The D-Code Podcast ·

2025/09/23

In this conversation, Chris Hunrath, Vice President of Technology at Inselectro, shares his extensive experience in the PCB industry, discussing the importance of knowledge transfer to the next generation, the challenges and innovations in PCB manufacturing, and the significance of thermal properties in design. He also delves into issues like electrochemical migration, dendritic growth, and the evolution of PCB processes and materials, highlighting the future of manufacturing and material

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39:11

Rev 2.13 - The Rise and Grind Crew

The D-Code Podcast ·

2025/09/09

Courtesy of the @EMAC Bright Manufacturing Challenge, the University of Minnesota's "Rise and Grind Crew" has already won $1000 and proceed to the next round for their Creative Design for their Line-following Robot. Next stage: actually build the robot and test it out at SMTAI 2025 in Chicago for a chance at $2500!Ethan Chung and Alexander Wan represent the team of 5 from @universityofminnesota who decided to take their design to the next level. While all teams start with the same basic PCB

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55:54

Rev 2.12 - Matthew "Argy" Argyris of Europlacer Loves...

The D-Code Podcast ·

2025/08/26

Rev 2.12 - Matthew "Argy" Argyris of Europlacer Loves Talking Screenprinting...and as you'll see, so do we! Welcome to the 4th uh that is FIRST try at getting Matt Argyris, famous inventor of the "Closed Loop Pressure Feedback System for Squeegee Pressure Microadjustment" (we are testing something, watch to find out), onto the podcast. For what it is worth, that is almost entirely Elias' fault. (Trust me on this one.) Oh yeah, the episode. Check out the chapter list below to get a better idea of

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52:26

Rev 2.11 - Analyzing an ⁨@Apple⁩ Watch 10 with...

The D-Code Podcast ·

2025/07/22

YouTube is highly recommended for this episode, as it is all visual! Join Trevor Yancey from TechSearch International as we take a look at a few non-destructive imaging techniques with the Comet Yxlon guys, David Kruidhof and Vineeth Bastin. Join as we learn about CT scanning and laminography alongside Trevor who describes the modules we see and demonstrates a number of technologies present in the Apple Watch 10 series with cellular. Trevor and TechSearch International have been breaking down

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48:28

Rev 2.10 - John Burke

The D-Code Podcast ·

2025/07/02

In this episode of The D Code Podcast, hosts Sean Kincaid, Daniel Stanphill, and Elias Malfavon Jr. interview John Burke, a veteran of the electronics manufacturing industry with decades of hands-on experience in SMT, reliability, and high-stakes applications like Formula 1 and surgical robotics.John shares insight into how manufacturing has changed over the years, why low-volume high-mix production is more complex than people think, and how technologies like laser soldering are reshaping what's

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45:39

Rev 2.9 - Adrian Leal

The D-Code Podcast ·

2025/06/10

New Episode Alert! The latest installment of The D Code Podcast featuring electronics industry veteran Adrian Leal. Whether you’re just starting out in PCB manufacturing or you’ve been around the block, Adrian’s insights on mentorship, networking, and ESD are pure gold.What You’ll Learn: How a mentor can accelerate your career growth Why face-to-face networking still matters and how social media amplifies it The critical role ESD plays in quality control (ESD is the silent killer) Real-world

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01:03:12

Rev 2.8 - Sean Patterson

The D-Code Podcast ·

2025/05/27

Rev 2.8 - Sean Patterson on AI - an excellent high level overviewWhen Sean Patterson "finally" decided to try out AI for a personal project, he was blown away by the time he saved. You'll hear this story and many more in this excellent brief of the power of AI for small to medium businesses. Heck, he's so passionate about this topic, he founded his own company in between the time we scheduled his interview and when we recorded! While Sean fully supports small to medium businesses in following a

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40:05

Rev 2.7 STAR Special - Dr. Adam & Mike Konrad

The D-Code Podcast ·

2025/05/06

Special Edition of The D Code – Live from the SMTA StarEvent We had the rare opportunity to sit down with Dr. Adam Klett of Kaizen and Mike Konrad at the SMTA Star event in Kansas for a jam-packed roundtable episode of The D Code Podcast — and this one went deep! Here are a few highlights you don’t want to miss: EIS > SIR? Dr. Klett introduced us to Electrochemical Impedance Spectroscopy (EIS) — a powerful evolution of SIR testing that uses AC signals to gather far more detailed

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35:51

Rev 2.6 Yash Sutariya

The D-Code Podcast ·

2025/04/29

The Reality of PCB Manufacturing with Yash SutariyaIn this episode, we dive into the real challenges facing domestic PCB manufacturing with Yash from Saturn Electronics. We talk about cost-saving design strategies, common mistakes, chemical innovations, automotive applications, and why passion and adaptability are critical for success. From etching processes to the future of automation, this one’s packed with insights you don’t want to miss. 🔹 How to optimize panelization and save costs 🔹 Why

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44:51

Rev 2.5 Dr. Zachariah Peterson

The D-Code Podcast ·

2025/04/22

We sat down with Zach to explore everything from AI in PCB design to the reality of design reviews, miniaturization, and the impact of tariffs on manufacturing.👨‍🏫 Zach shared how he transitioned from hobbyist to professional, why investing in quality tools matters, and how AI won’t replace designers—but will definitely transform the workflow. 🔥 Highlights: Why design reviews are a goldmine for learning AI’s role in automating tedious PCB design tasks How tariffs are shifting

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40:27

Rev 2.4 - Stan Rothschild

The D-Code Podcast ·

2025/04/15

From waste to wealth behind the scenes of metal reclaiming.Ever wondered how discarded solder dross transforms into high-purity metal? Tune in for the secrets! Stan's known as the "solder guru" for good reason he's been deep in the trenches of solder recycling and reclaiming for over two decades. We talked about how his family business was doing sustainable recycling long before it was trendy, turning solder dross and scrap paste. Stuff most people would think was trash into pure, usable metal. He

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10:13

IPC Apex Series, Day 2, Interview 16- Jeff Leal

The D-Code Podcast ·

2025/04/11

Jeff Leal from Axxon-Mycronic swings by the set to dispense some knowledge 😉 An interesting talk unfolded as we discussed precision dispensing and coating solutions. The cast found particular value in learning about "right sized" platforms that can allow low volume outfits an entrance into automation via desktop dispensing robots! Sean and Elias took a stroll over to the Axxon booth after this one and got the chance to check out the benchtop THT inspection platform, very innovative stuff! A big

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95 results

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