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PODCAST

Reliability Matters

Reliability Matters is a podcast on the subject of reliability of circuit assemblies. Reliability "best practices" and success stories are discussed. This podcast features interviews with experts in the electronic assembly industry.All electronic production segments which effect product reliability are on the table. This includes contamination, coating, cleanliness assessment, inspection, building for harsh environments, reflow, printing, failure analysis, board fabrication, and much more.Your

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All Episodes

63:46

AI-Based Inspection Technologies with Priyansha...

Reliability Matters ·

2025/01/28

Today, we’re exploring a transformative topic: AI-based inspection technologies. Artificial intelligence is revolutionizing how we detect, analyze, and address defects in the electronics assembly process, combining precision with unparalleled speed to unlock new possibilities for efficiency and reliability.Our guest today is a leading innovator in this field. Priyansha Bagaria is the founder and CEO of Loopr AI, a company at the forefront of AI-powered solutions for manufacturing

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70:50

Opportunities and Challenges within the EV Industry -...

Reliability Matters ·

2025/01/14

Today, we’re diving into one of the most transformative innovations of our time: electric vehicles and the vast infrastructure needed to support their growth. Joining us is Brian O’Leary, Global Head of of e-Mobility & Infrastructure at Indium Corporation, a leading expert with deep insights into the electronic assembly industry and its critical role in the EV revolution.As electric vehicles continue to redefine the future of transportation, the reliability and scalability of the infrastructure

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8:41

2024 Season Wrap-Up of the Reliability Matters...

Reliability Matters ·

2024/12/24

Today we’re celebrating the end of another incredible year. This isn’t just any episode—it’s a time to reflect on the journey we’ve been on together, highlight some milestones, and share a heartfelt thank you to everyone who has made this podcast such a success. Can you believe it? Reliability Matters has now released 159 episodes! It feels like just yesterday we started this podcast with the mission to explore how industry experts and their knowledge contribute to the reliability of electronics

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63:05

Episode 158: The New Kids in Town - The Cast of the...

Reliability Matters ·

2024/12/10

Today, I’m excited to introduce the hosts of the D-Code podcast, a dynamic trio of young professionals making waves in the electronics manufacturing industry. With experience rooted in contract manufacturing and stencil fabrication for electronic assemblies, they bring a fresh perspective to the table. Although they’re at the start of their podcasting journey, D-Code has already begun to attract attention, tackling industry insights with a unique lens that up-and-coming voices can uniquely offer. My

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65:42

Episode 157: What's On Your Workbench? Critical Steps...

Reliability Matters ·

2024/11/26

On today’s episode, we’ll be exploring the critical steps to avoid contamination on circuit assemblies during the rework process with our expert guest, Gayle Towell. Gayle is the Content Marketing Specialist at AIM Solder, a leading global manufacturer of solder assembly materials for the electronics industry. She holds master's degrees in both mathematics and physics from the University of Oregon and has nearly two decades of experience in higher education, technical writing, and creative

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64:36

Episode 156: An Introduction to Flexible Circuits...

Reliability Matters ·

2024/11/12

On today’s episode, we’re turning our focus to a pivotal innovation that has transformed design and manufacturing processes: flexible circuits.Flexible circuits have emerged as a game-changer in the manufacturing and design of electronic assemblies. With their unique ability to bend, twist, and conform to complex shapes, they offer unparalleled advantages in applications where space is at a premium and reliability is paramount. From wearable technology and medical devices to aerospace systems and

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42:29

Episode 155: Ultra HDI Panel Discussion - Recorded...

Reliability Matters ·

2024/10/29

Today, I’m in Rosemont Illinois at SMTAI, Surface Mount Technology International. I’m in the Ultra-HDI Pavilion on the trade show floor. And what are we going to talk about here in the Ultra-HDI pavilion? Ultra high density interconnects, of course.As the demand for smaller, faster, and more powerful devices grows, the need for innovative solutions in circuit design has never been greater. UHDI's represent a significant leap forward, allowing for more connections in a smaller space, pushing the

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60:39

Episode 154: Thermal Profiling Best Practices

Reliability Matters ·

2024/10/22

One of the most critical aspects of manufacturing high-reliability circuit assemblies is thermal profiling during the reflow process. Whether you're designing, engineering, or troubleshooting circuit assemblies, understanding how temperatures during the reflow process influences the quality and performance of your assemblies is essential. In this episode, we’ll break down what thermal profiling is, why it’s important, and how it affects everything from solder joint integrity to component

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52:02

Episode 153: Contract Manufacturing Best Practices...

Reliability Matters ·

2024/10/08

If you're part of the electronics landscape, you've likely encountered the role contract manufacturers play — and it's a critical one. These specialized partners bridge the gap between design innovation and full-scale production, bringing efficiency, expertise, and flexibility to the table.As companies seek to meet growing demand for advanced electronic products, contract manufacturers are increasingly relied upon to provide cost-effective, high-quality assembly services. Whether it's managing

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47:50

Episode 152: High-Reliability Solder Paste Selection...

Reliability Matters ·

2024/09/24

As the demand for more durable and dependable electronics continues to rise across industries, the choice of soldering materials, such as solder paste, plays a pivotal role in determining the reliability of these devices. We'll discuss how selecting the right solder paste can influence performance and longevity, and we'll hear from an industry expert about the latest advancements and best practices in soldering material technology. I guest today is Ebad Rehman, Regional Product Manager at MacDermid

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58:28

Episode 151: Optical Inspection System Best Practices

Reliability Matters ·

2024/09/10

Two episodes ago, episode 149, we talked all about automated optical inspection. Today we're exploring the impact of less automated inspection Technology, that being optical microscopes.From commercial, class 1 electronics to high reliability class 3 electronics, the intricate electronic devices we rely on daily are assembled with astonishing precision. This precision wouldn't be possible without the aid of advanced optical microscopes. These remarkable instruments allow technicians and engineers to

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60:17

Episode 150: The Truth Behind Statistics

Reliability Matters ·

2024/08/27

Statistics, at its core, is the science of making sense of data. From predicting trends and making informed decisions to ensuring quality control and optimizing processes, the applications of statistics are vast and varied. In the electronic assembly industry, where precision and reliability are paramount, statistical techniques become indispensable tools for engineers, manufacturers, and quality assurance professionals alike.Join us as we unravel the complex yet captivating connections between

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74:48

Episode 149: AOI and X-Ray Best Practices

Reliability Matters ·

2024/08/06

In today's episode, we're exploring automated optical inspection (AOI) and x-ray inspection technology within the electronic assembly industry.Joining us are two experts who bring a wealth of knowledge and experience to the table.Joel Scutchfield is the General Manager of SMT and Semicon Business Operations & Director of Sales at Koh Young, manufacturers of automated inspection and precise measurement systems with its headquarters in Seoul South Korea and R&D centers around the world. Joel

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40:48

Special episode: Surface Mount Technology...

Reliability Matters ·

2024/07/30

Just like the famous line from the 1984 film, The Terminator, “I’ll be back”, SMTAI is back. Back to the Chicago area.We’re back in Rosemont, co-located with the Assembly Show, at the Donald E. Stephens Convention Center, October 20-24.Between SMTAI and the Assembly Show, there will be thousands of engineers and industry professionals in attendance.The exhibit floor features hundreds of exhibitors showing off the latest technology. But the topic we're discussing today is the Technical conference and

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31:16

Episode 148: IPC Apex Special

Reliability Matters ·

2024/07/23

Recorded live in Anaheim California during the IPC Apex Expo.This episode features three interviews including:• Kimberly Fagan from PVA• Taylor Wagan from CETEC ERP• Neil Hubble from Akrometrix

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35:10

Episode 147: IPC Apex Special

Reliability Matters ·

2024/07/09

Recorded live in Anaheim California during the IPC Apex Expo.This episode features four interviews including:• David Chiu from Test Research, Inc.• Michael Dolan from South-Tek• Dalton Dodge from Brooks Automation • Michelle Ogihara from Seka Machinery, Inc.

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29:36

Episode 146: IPC Apex Special (part 1 of 3)

Reliability Matters ·

2024/06/25

Recorded live in Anaheim California during the IPC Apex Expo.This episode features three interviews including:• Gus Mavrou from Seho• Mark Stansfield from Solderstar• Jesper Lykke from Viscom

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65:58

Episode 145: Designing Electronics to be Reliable in...

Reliability Matters ·

2024/06/11

The challenging world of electronics becomes even more challenging when the end product is destined for harsh environments. For high reliability products operating in a harsh environment, the quest for reliability is not just a goal—it's an imperative. These are not your everyday gadgets; often they're critical components of systems designed to operate under extreme conditions, where failure is not an option. From the scorching heat of desert landscapes to the unyielding cold of arctic tundras, from

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59:41

Episode 144: A Conversation with Indium's Rick Short...

Reliability Matters ·

2024/05/28

We’re the best, we’re number one, we’re better than them, we’ve won more awards than our competitors, we’ve all seen those ads. While this form of advertising isn’t unique, when’s the last time it caused you to buy a product based on the ad. I think we all know that answer.There was a time when we relied heavily on print advertising to determine what products were available and from whom. The two primary methods to gain product awareness were print advertising and trade shows. While advertising and

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76:29

Episode 143: A Candid Conversation with Industry Icon...

Reliability Matters ·

2024/05/14

We’ve discussed the silver tsunami on the show numerous times, the unprecedented rate of which employees are retiring. When engineers and other employees retire from companies, they take with them more than a set of gold cufflinks or an engraved plaque. In many cases, they also take with them wisdom and knowledge.Perhaps this is never more true than in the case of my guest today. And who is that? My friend and colleague Doug Pauls.Doug Pauls holds a B.A. in chemistry and physics from Carthage

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