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PODCAST

Reliability Matters

Reliability Matters is a podcast on the subject of reliability of circuit assemblies. Reliability "best practices" and success stories are discussed. This podcast features interviews with experts in the electronic assembly industry.All electronic production segments which effect product reliability are on the table. This includes contamination, coating, cleanliness assessment, inspection, building for harsh environments, reflow, printing, failure analysis, board fabrication, and much more.Your

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All Episodes

52:36

Cooler Connections: Low Temp Soldering for a...

Reliability Matters ·

2025/11/11

This is the fourth of four episodes on the subject of soldering materials.Today, we're diving into a topic that's reshaping how we think about thermal management, energy efficiency, and long-term performance in electronics manufacturing—low temperature soldering.Joining me is Dr. HongWen Zhang, Principal Metallurgist and R&D Manager of the Alloy Group at Indium Corporation. Dr. Zhang is not only a seasoned materials scientist with a Ph.D. in materials science and engineering, a Master’s degree

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63:41

Building Reliability from the Inside Out: Indium's...

Reliability Matters ·

2025/10/28

This is the third of four episodes on the subject of soldering materials.Today, we’re continuing our deep dive into the world of soldering materials, from advanced alloys and flux chemistries to global manufacturing strategy and materials innovation, with one of the industry’s most respected leaders. Joining me is Ross Berntson, President and CEO of Indium Corporation. Ross has been with Indium Corporation for nearly 30 years, starting as a product specialist and rising through the ranks with

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57:42

Behind the Alloy: Soldering Materials, Process...

Reliability Matters ·

2025/10/14

This is the second of four episodes on the subject of soldering materials.In today’s episode, continuing the subject of soldering materials, diving deep into the science, strategy, and subtleties behind one of the most foundational elements of electronic assembly: soldering materials. Joining me are two experts from KOKI Solder—Shantanu Joshi, Head of Customer Solutions and Operational Excellence, and Greg Starrett, General Manager of North American Operations. Together, they bring decades of

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62:30

SMTAI 2025 Conference & Event Preview - Special Episode

Reliability Matters ·

2025/09/24

This episode is all about SMTAI, surface mount Technology International, taking place OCTOBER 19 - 23, 2025 at the DONALD E. STEPHENS CONVENTION CENTER in ROSEMONT, ILLINOIS. SMTA International is the premier gathering for innovation and collaboration in electronics assembly, surface mount technology, and advanced manufacturing.This year, SMTAI is more than just a conference and expo. It’s an opportunity for experts, newcomers, industry leaders, and rising professionals to come together, exchange

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44:25

The Chemistry of Reliability: Choosing the Right...

Reliability Matters ·

2025/09/23

In this episode, I’m joined by Chris Ward, founder and Managing Director of Solderking Assembly Materials Limited, a UK-based manufacturer of solders and chemical consumables for electronic, electrical, and engineered assemblies.Chris brings decades of experience in soldering materials and chemical formulations—and he’s built a company committed to performance, consistency, and innovation.Earlier this year, Chris and his company were honored with the prestigious King’s Award for Enterprise in

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48:23

Humidity: Small Cause, Huge Reliability Risk with...

Reliability Matters ·

2025/09/09

On this episode of Reliability Matters, we’re diving into a deceptively simple but incredibly important topic, humidity, and the massive impact it can have on electronic assembly reliability.Joining me is Viktoria Rawinski, a seasoned expert in materials science and reliability engineering, whose career spans decades of hands-on experience in failure analysis, process optimization, and design-for-reliability practices. Viktoria is not only a respected voice in the industry, but also a passionate

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58:15

War Stories from the Line: Phil Zarrow & Jim Hall...

Reliability Matters ·

2025/08/26

Today, I’m joined by two of the most respected names in the electronics manufacturing industry, Phil Zarrow and Jim Hall. Together, they bring decades of hands-on experience and unparalleled insight into the challenges and solutions within our field.Jim and Phil are the driving forces behind ITM Consulting, where they help manufacturers around the world improve processes, solve complex problems, and build more reliable products. Whether it’s soldering, cleaning, reflow profiling, process control, or

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63:09

AI in PCB Design - It's Already Here! With David...

Reliability Matters ·

2025/08/12

In this episode, we’re diving into a topic that’s rapidly reshaping our industry: Artificial Intelligence in PCB Design. Far from a futuristic concept, AI is already being integrated into advanced design tools—improving efficiency, reducing design iterations, and helping engineers tackle increasing design complexity with shrinking timelines.Joining me today are two thought leaders who are at the forefront of this transformation:First, we welcome back Stephen Chavez, a senior printed circuit engineer

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47:50

Improving the Reliability of Public EV Chargers with...

Reliability Matters ·

2025/07/22

As the electric vehicle market accelerates, the reliability of the charging infrastructure becomes increasingly vital. Chargers that are down or malfunctioning can hinder adoption and erode consumer confidence. But who ensures these chargers stay up and running?Today, we're diving into that very topic with a trailblazer in the EV service space. My guest is Kameale Terry, co-founder and CEO of ChargerHelp!, a company revolutionizing how we think about EV charger maintenance and reliability. Under her

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46:41

Episode 172: From Chaos to Control: Steering ERP...

Reliability Matters ·

2025/07/08

Today we're diving into a topic that keeps many executives awake at night—ERP implementations. More specifically, why so many of them fail and, perhaps more importantly, how to fix them midstream before they derail your operations.Joining me today is someone who knows this space inside and out—Chintan Sutaria. Chintan grew up working in an EMS business from a young age, gaining firsthand experience in the unique challenges of our industry. His career path took him into the world of business process

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52:38

Pick & Place Machine Selection and Optimization with...

Reliability Matters ·

2025/06/24

Today we're turning our attention to a cornerstone of modern electronics manufacturing: pick and place technology.Joining me is Tim Kang, CEO of Hanwha Semitech Americas. With nearly two decades of experience in the electronics manufacturing space—starting as a mechanical engineer and now leading one of the top pick and place equipment providers—Tim brings a wealth of insight into what it takes to build reliable assemblies.In this episode, we’re covering best practices for selecting the most

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40:45

Episode 170: Reliability, Safety, and Human Impact:...

Reliability Matters ·

2025/06/13

Today we're exploring a concept that has deep roots in process safety and infrastructure management, but also has meaningful applications in electronics manufacturing: Damage Mechanism Reviews, or DMRs.My guest today is Dheeraj Narang, a corrosion and reliability engineering specialist, process safety activist, and digital innovation researcher with an impressive track record across the energy sector.Dheeraj has spent his career developing and implementing asset integrity programs for more than nine

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29:33

Reliability Matters on the Road in Anaheim California...

Reliability Matters ·

2025/05/27

On this episode of the Reliability Matters podcast, I left my usual studio for the IPC APEX Expo in Anaheim California.I interviewed two subject matter experts on topics related to electronic assembly.My guests are:Gerald Gardner, Global Product Manager at Weller, a manufacturer of hand soldering equipment fume extraction systems, and precision tools.Mike Young – CEO OF SASinno Americas, a manufacturer of wave and selective soldering equipment.More information on my guest's companies is available

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35:12

Reliability Matters on the Road in Anaheim California...

Reliability Matters ·

2025/05/13

On this episode of the Reliability Matters podcast, I left my usual studio for the IPC APEX Expo in Anaheim California.I interviewed three subject matter experts on various topics related to electronic assembly. My guests are:Greg Beck, Director of Sales at Absolute EMS, a contract manufacturer.Brian Watson, Co-Founder OF HyRel Technologies, a global provider of quick turn semiconductor modification solutions.Keith Sweatman, Technical Advisor at Nihon Superior, a manufacturer of soldering

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56:19

Episode 167: Meet the Press: A Conversation with...

Reliability Matters ·

2025/04/22

Today, we’re diving deep into the world of electronics manufacturing from a unique vantage point—that of the press. My guest today is someone who has spent decades at the forefront of reporting on the electronics manufacturing industry. Mike Buetow, editor-in-chief of Circuits Assembly magazine, has covered everything from the latest technological advancements to the biggest challenges facing manufacturers today. If there’s a major trend shaping the industry, you can bet Mike has written about it,

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39:39

Electronics: Down Memory Lane and a Vision for the...

Reliability Matters ·

2025/04/08

This episode is a little different in two ways. First, I didn’t record it in my studio. I recorded it at the SMTA Pan Pacific strategic Electronics symposium, affectionately known as PanPac, in beautiful Maui Hawaii.Each year, I record a Reliability Matters podcast at PanPac. Normally, the format of the show is I ask questions, and my guests provide answers. On this episode however, I decided to let my guest do all of the talking. The theme of this episode is Electronics: Down Memory Lane and a

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59:45

Stencil Design and Manufacturing Best Practices with...

Reliability Matters ·

2025/03/25

Today, we’re putting the spotlight on a critical component in surface mount technology, the stencil. These precision-engineered tools are the unsung heroes of electronic assembly, playing a pivotal role in ensuring accurate solder paste deposition and, ultimately, the reliability of your circuit assemblies.It's been long said that reliability begins at the solder print, and the print begins with the stencil.Joining us today is Elias Malfavon Jr, President of Metal Etch Services, Inc. a stencil

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57:37

AI Integrated Supply Chain Management Software with...

Reliability Matters ·

2025/03/11

Today, we're tackling a topic that has become increasingly vital in recent years: supply chain management. With global supply chains recently under immense pressure from disruptions, shortages, and growing complexity, the need for smarter, more efficient solutions has never been greater. And what better way to explore this than by discussing the cutting-edge role of AI-powered supply chain management software.My guest today is Sebastian Schaal, the founder and CEO of Luminovo, a company at the

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62:09

Battery Selection and Safety Best Practices with Alex...

Reliability Matters ·

2025/02/25

Today we’re diving into a critical yet sometimes overlooked component that powers so many of the devices we rely on: batteries. Batteries are the heartbeat of countless electronic products, from medical devices and electric vehicles to consumer gadgets and industrial systems. Choosing the right battery is not a one-size-fits-all decision. It requires a keen understanding of the application, performance needs, and environmental demands. The right selection can make the difference between a product

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69:36

Electronics Testing Best Practices with Robert...

Reliability Matters ·

2025/02/11

On this episode, we’ll dive into the world of electronics testing with an expert within the electronics testing industry, Robert Boguski, President and Owner of Datest. Robert brings 44 years of experience in the design, fabrication, assembly, and testing of printed circuit boards (PCBs) and electronic systems. Under his leadership, Datest has become a premier provider of advanced, integrated PCBA testing and inspection services, serving both contract manufacturers and original equipment

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186 results

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