Loading...

PODCAST

Edge & Flow Podcast

TJ Schwarz & Lucas Burnley

Edge & Flow Podcast is a joint effort between knife makers TJ Schwarz and Lucas Burnley, your hosts. Free flowing, unscripted conversations unfold as we endeavor to explore the knife industry, craftsmanship, business, creativity, and beyond.

arts design

All Episodes

59:24

EP 105 | New Shop Planning

Edge & Flow Podcast ·

2026/09/30

Lucas and TJ talk about the new shop, planning the layout, new machines, three-phase power, lasers, production, and everything that goes into building out a bigger manufacturing space.

en

79:01

EP 104 | Fish Camp, Shooting Comps & Hiring

Edge & Flow Podcast ·

2026/09/23

Lucas and TJ recap their experience at Work Sharp Fish Camp, talk about the value of building community, and share some thoughts on hiring, growing a team, and finding the right people. They also get into product development, making things for real-world use, and creating more space for good ideas.

en

66:08

EP 103 | Tacos, Marathons & Projects

Edge & Flow Podcast ·

2026/09/08

We're back! This week on Edge & Flow, TJ and Lucas answer listener questions, talk about building a stronger brand, staying consistent, and the challenges of creating a more efficient knife-making process.

en

65:54

EP 102 | AI, Road Trips & New Shop

Edge & Flow Podcast ·

2026/09/02

Lucas and TJ are back with another episode of Edge & Flow. This week they talk AI, building an ERP for the shop, manufacturing, custom orders, and how better systems can make more room for the things that actually matter.

en

95:21

EP 101 | Manufacturing, Scaling & Demand

Edge & Flow Podcast ·

2026/08/27

Lucas and TJ are back for Episode 101 of Edge & Flow. This week they dive into Enduro production, manufacturing efficiency, CNC machines, and scaling a small knife shop. They also discuss knife drops, online lotteries, and the challenges that come with having more demand than product.

en

89:54

EP100 | New Knives, New Shows, New Shops

Edge & Flow Podcast ·

2026/08/19

We're back! Luc and TJ discuss the many things that have happened in 2026 such as the launch of the Enduro, staffing changes, and a long list of knife shows.

en

60:58

2025 Wrapped

Edge & Flow Podcast ·

2025/12/30

Lucas and TJ reflected on their first year in their new shop, discussing their transition from a garage setup to a mature production company and highlighting their progress with various manufacturing processes. They explored the integration of forging and CNC machining techniques in knife making, while emphasizing the importance of learning from experienced manufacturers and accessing available resources for process improvement. The conversation concluded with discussions about industry trends,

en

74:20

Fire Drill

Edge & Flow Podcast ·

2025/12/03

In this meeting, TJ and Lucas discussed a recent fire incident at a nearby bar and the importance of having business insurance, which TJ confirmed was in place for his shop. They reviewed their Thanksgiving holiday plans and Black Friday sales strategy, noting the success of their first-year discount promotion. The conversation then shifted to manufacturing topics, including Haas's equipment expansion, tool storage solutions, and various prototyping methods for knife-making, with particular focus on

en

70:06

Value Proposition

Edge & Flow Podcast ·

2025/11/17

Lucas shared his hunting experiences and reflections on gear reliability, while comparing hunting to his work as a knife maker. TJ discussed fixture upgrades for knife models and manufacturing processes, including challenges with materials and vacuum forming techniques. The conversation concluded with discussions about documentation systems, project management tools, and the importance of aligning new product offerings with brand value propositions in the knife industry.

en

87:58

Folding Knife Development

Edge & Flow Podcast ·

2025/11/04

TJ and Lucas discussed TJ's journey in knife manufacturing, including his transition from fixed blades to folders and the challenges of prototype production and scaling operations. They explored strategies for diversifying TJ's business while maintaining his existing product line, with Lucas sharing insights on balancing growth and production efficiency. The conversation concluded with discussions about shop setup, including equipment purchases and layout changes, while touching on industry trends

en

57:38

Fixing Machines and Choosing Air Compressors

Edge & Flow Podcast ·

2025/10/27

In this meeting, TJ and Lucas discussed their experiences at the Blade Show West and Lucas's plans to refocus on custom folders, while also addressing machine maintenance issues and tool life challenges. They explored various solutions for Lucas's shop, including air compressor options and the importance of understanding financial statements for business decisions. The conversation concluded with a discussion about the value of networking and seeking advice from experienced individuals to help grow

en

78:47

Financial Structures of Knife Companies

Edge & Flow Podcast ·

2025/09/29

Lucas and TJ discussed the upcoming Blade Show West and its unique characteristics compared to other knife shows, emphasizing its value for newer collectors and employees seeking firsthand customer interaction experience. They explored various business aspects of the knife industry, including pricing strategies, market dynamics, and the challenges of scaling operations, while examining successful companies like Benchmade and Montana Knife. The conversation concluded with discussions about the

en

54:45

Fish Camp

Edge & Flow Podcast ·

2025/09/17

Lucas and TJ discuss a Worksharp sponsored salmon fishing trip and the importance of spending time with colleagues outside of a work environment.

en

184:06

Ernest Emerson

Edge & Flow Podcast ·

2025/08/26

Ernest Emerson shares his journey from martial arts enthusiast to renowned knife maker, detailing how his upbringing in Wisconsin, passion for functionality, and chance encounters with Navy SEALs shaped his career path from custom knife making to founding his own successful company. He discusses his business philosophy of treating employees like family, his approach to collaborations with major knife manufacturers, and his commitment to maintaining craftsmanship despite technological advances in the

en

70:05

Burnout

Edge & Flow Podcast ·

2025/08/19

The episode began with Lucas sharing his experience with burnout and his efforts to develop better self-care routines and work patterns, including using tools like ChatGPT to map out his workflow. Burnley and TJ discussed the challenges of balancing maintenance-focused work with creative projects in their businesses, with TJ sharing his realization about spending too much time on maintenance issues. The conversation concluded with a discussion about social media platforms, particularly Instagram and

en

78:30

Coastal Adventures (PNWCI)

Edge & Flow Podcast ·

2025/08/11

Lucas and TJ return from a podcast hiatus. This episode is a recap of Pacific Northwest Custom Invitational as well as shop happenings over the last few months.

en

60:27

Tying Up Loose Ends

Edge & Flow Podcast ·

2025/06/05

Neither Luc nor TJ are attending Blade Show 2025. This was a big decision and made for good discussion.

en

60:14

Tarrifs

Edge & Flow Podcast ·

2025/04/15

Trade wars disrupting the knife industry and artificial intelligence fixing machines.

en

58:17

Bevel Grinding Wins

Edge & Flow Podcast ·

2025/03/18

Luc returns from Blade Show Texas and has a new machine on the way. TJ has a big bevel grinding breakthrough.

en

55:46

Just In Time Manufacturing

Edge & Flow Podcast ·

2025/02/25

Luc and TJ discuss the merits of "just in time" manufacturing.

en

105 results

Similar Podcasts

Soundcheck

WNYC Studios

NBC – The Great Detectives of Old Time Radio

Adam Graham

Podcast Patapoe

0d0a

Comixity : Podcast & Reviews Comics – Comixity.fr

Steve, Sam, Jonat, Bunny, Laure.

How Very Hannah

Bear Lane Productions